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Automation Thinking

Why Most Automation Projects Break After Version 1

PMTheTechGuy
··2 min read
Why Most Automation Projects Break After Version 1 cover image

Every automation feels like magic on day one.

Then three months later, it's silently broken—and nobody noticed.

This isn't a failure of code. It's a failure of design.

Prevention strategy: This is exactly why I built logging into my Document AI Starter.


1. No Ownership

The Problem: Someone builds an automation, then moves to a different project. Six months later, it breaks. Nobody knows who built it or how it works.

The Fix: Document ownership from day one. Add a README.md with:

  • Who built it
  • When it was last updated
  • Who to contact if it breaks

2. No Logs

The Problem: Automation fails silently. You discover the issue weeks later when someone asks "Where's the data?"

The Fix: Log everything.

  • When it runs
  • What it processes
  • Success/failure status
  • Error messages

Without logs, you're flying blind.

3. No Rollback Plan

The Problem: You update the automation to "fix a bug." It breaks production. Now you can't rollback because you didn't version the code.

The Fix: Use version control (Git). Tag releases (v1.0, v1.1). Keep the previous working version accessible.

4. No Assumptions Documented

The Problem: Your automation assumes the input file format never changes. Then the upstream system changes, and everything breaks.

The Fix: Document your assumptions:

  • "This expects CSV files with headers: Name, Email, Amount"
  • "This assumes the file arrives by 9 AM daily"
  • "This requires Python 3.9+"

When assumptions change, you'll know why it broke.

Conclusion

Version 1 is the easy part. Maintainability is the hard part.

Design for failure. Log everything. Document assumptions.

Your future self (and your team) will thank you.

Tags

#Automation#Maintenance#Failures#Best Practices
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